Applications

Concrete Industry: In the concrete industry, temperature control is crucial to achieving optimal concrete quality. Our Ice Bins provide an efficient solution for cooling concrete during the mixing process. The ice bins store large quantities of ice, which can be introduced into the concrete mix to lower its temperature. This is particularly important in hot climates or during summer months when high ambient temperatures can adversely affect concrete setting times and final strength. The precise control over the ice quantity allows for consistent quality control, ensuring the concrete meets required specifications.

Fishing Industry: In the fishing industry, maintaining the freshness of the catch is paramount. Ice Bins offer a reliable means of producing and storing large amounts of ice that can be used for preserving fish from the moment they are caught until they reach the market. The ice bins can be located at fishing docks or on processing vessels, where the self-contained and portable nature of the bins provides flexibility and efficiency. The heavy-duty galvanized chains and auger systems allow for easy and quick distribution of ice, ensuring the fish are kept at optimal temperatures to prevent spoilage.

Produce Industry: For the produce industry, maintaining the right temperature during storage and transportation is essential to preserve the quality and extend the shelf life of fruits and vegetables. Ice Bins help in achieving these temperature controls efficiently. By utilizing our advanced ice storage and distribution systems, produce companies can ensure that their products remain fresh from the point of harvest through to delivery at retail outlets. The versatility of the ice bins allows them to be used in both stationary facilities and mobile units, providing a flexible solution to various logistical challenges.

Dry Ice Storage: Our ice bins are also highly suitable for the storage of dry ice, which is commonly used in various industrial applications including shipping perishable goods, conducting scientific experiments, and in the entertainment industry for special effects. The robust insulation and customizable interior surfaces ensure that the dry ice remains stable and effective over longer periods, reducing sublimation and maintaining cost-efficiency.

How to Use Ice Bins

Installation: The installation of Ice Binsis straightforward, thanks to their modular and portable design. Units can be pre-assembled at our factory or shipped knocked down for on-site assembly. The heavy-duty structural frames are designed to be lifted by cranes and placed onto concrete support piers or other frameworks. Once in position, the units are connected to the necessary power supplies and, if required, integrated with existing ice production systems.

Operation: Operating the Ice Bins involves several key steps:

1. Loading Ice: Ice is produced using external ice-making equipment and then transferred into the ice storage bins. The bins’ interior is lined with white Galvalume and insulated with Urethane foam to ensure efficient temperature retention.
2. Ice Distribution: The ice is moved within the bin using heavy-duty galvanized chains and auger systems. This system ensures a smooth and consistent flow of ice towards the discharge points, operating on a ‘First-In First-Out’ basis to maintain the freshness of the ice.
3. Discharging Ice: Ice can be discharged through various means, including screw conveyors and pneumatic blowers. The screw conveyor ensures uniform distribution within the bin, while the pneumatic blower can move ice up to 600 feet away, making it ideal for large-scale operations.
4. Monitoring and Maintenance: Observation windows and access doors allow operators to monitor ice levels and equipment performance easily. Routine maintenance, including checking the galvanized chains, screw conveyors, and insulation integrity, ensures long-term reliability and efficiency.

Customization and Integration: Our ice bins are highly customizable to meet specific operational requirements. Options include reinforced side walls and roofs for additional equipment support, varying ice contact surface materials, and additional insulation thickness for enhanced thermal performance. Integration with existing systems is seamless, with the capability to support various ice production methods and additional equipment.

Energy Efficiency: The Ice Bins are designed with energy efficiency in mind. The foamed-in-place insulation and high-quality materials used in construction minimize energy loss, ensuring that the ice remains at optimal temperatures with reduced energy consumption. Automatic shut-off features prevent overproduction and maintain efficient operation.

Ice Bins by SEMCO/SEMCOLD LLC provide versatile, efficient, and reliable ice storage solutions across various industries, including concrete, fishing, produce, and dry ice storage. Their robust construction, ease of installation, and customizable features make them an ideal choice for businesses seeking to maintain high standards of temperature control and operational efficiency. Built to last a lifetime.